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Process Monitoring and Control System

Achieve consistent and reliable product quality, reduced re-work or defects, and improved process safety

The Process Monitoring and Control System allows you to continuously monitor and regulate your atmosphere composition and flowrates, as well as track and record multiple data streams from numerous points throughout your operation and then convert that data into usable information. Having accurate, organized data can enhance your relationship with your customers while helping your bottom line. This SMART system features Air Products’ Process Intelligence—our IIOT (Industrial Internet of Things) driven approach to process optimization, applying decades of experience in gas supply, applications knowledge and safety.

Air Products is growing fast in the Middle East. To support our operations, we have launched the Process Intelligence Centre in our World Class Technology Centre in Saudi Arabia.

Process Intelligence Centre video
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Process Monitoring and Control System

 

  • Optimize gas consumption and furnace performance by monitoring gas and utility usage rates and furnace variables such as time, temperature, and atmosphere flow rates and composition
  • Identify and minimize bottlenecks to improve efficiency
  • Expedite troubleshooting
  • Decrease the variability in your process and reduce scrap
  • Improve safety by monitoring multiple processes and enabling automated alarms
  • Reduce labor costs by eliminating manual data collection
  • Improve production management through enhanced product scheduling and preventive maintenance
  • Track production by part, batch, shift, or time
  • Accelerate continuous improvement efforts with accurate, real-time information
  • Analyze data with SPC/SQC capabilities

Ask the Expert

Guido Plicht

Guido Plicht

Commercial Technology Manager - Europe

“Can I remotely monitor what’s happening in my furnaces and other process equipment while I’m away from my plant?”
With the proper instrumentation and controls, you can securely monitor and control your heat treating or thermal process from nearly anywhere in the world! This is possible using a variety of hardware and communication methods, including Internet, dial-up, and cell phones. Alarm and warning notifications can also be proactively delivered to you so you can react to upsets, trends, and events before it’s “too late.” It’s important to identify the key parameters, equipment and instrumentation you want to monitor, and then select the hardware and software that best match your needs.

Case Study

Mission Accomplished
Air Products’ Process Management System Enhances Sintering Operation

Industrial Gas Audits and Leak Detection Services

Audits and leak detection services can be comprehensive assessments of the entire gas supply system, or specific to gas or process equipment that use the gas.
Additional services

Learn more about our Process Monitoring and Control Systems.

Schedule a free consultation with one of our metals processing experts

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